EFFICIENCY. SUSTAINABILITY. INNOVATION.
Aston® honeycomb panels
Honeycomb cardboard combines efficiency and sustainability in a single product. Made from renewable sources and with a low environmental impact, it offers an excellent quality-price ratio. Aston® honeycomb panels are an ecological, durable, and lightweight choice.
For over 60 years, Tonelli has been blending experience and innovation to produce custom honeycomb cardboard in strips and continuous formats.
Honeycomb cardboard production
Aston® honeycomb panels can be produced on request.
Continuous investments in technology and research have allowed us to create an increasingly customized and competitive product in the market.
Design of honeycomb cardboard panels
In the pre-processing phase, the customer’s technical specifications are defined, including dimensions, cell size, and paper weight.
Production of honeycomb cardboard panels
The strips or continuous module are cut to the desired width. All the cells of the honeycomb cardboard are perforated and interconnected, allowing steam to escape during the hot pressing phase of the hollow-core panel or door.
Customized production of honeycomb panels
Aston® honeycomb panels are renowned for their efficiency, derived from economical and sustainable production, and for their quality, which is monitored in every batch.
Customers can request products with thickness, weight, and width tailored to their needs.
Custom honeycomb production allows for the choice of:
- Dimensions: Thanks to precision cuts, we can meet exact size requirements, adapting the product to the designated area.
- Paper: Considering strength and use, we can recommend the most suitable weight for the customer’s needs.
- Cells: Based on the technical requirements of the project, such as resistance to humidity, load, and compression.
Efficiency
The production process is efficient: it requires less energy and optimizes the amount of raw material needed.
The construction of the hexagonal cell allows for maximum area with minimal perimeter, a concept derived from nature itself and utilized in the production of Aston® honeycomb.
“We produce over 10 million square meters of honeycomb per year.”
Applications of honeycomb cardboard
The honeycomb cardboard structure offers exceptional impact and compression resistance while maintaining a very low weight.
Since the late 1940s, honeycomb cardboard has been used for the production of furniture, panels, walls, and doors, and has since expanded into other fields.
The best applications of honeycomb cardboard panels are intended for the production of:
- Doors;
- Partition Walls;
- Furniture;
Whatever your sector, our panels can be designed and built to meet your specific needs.
Features of Aston® honeycomb panels
- Thicknesses: From 10 to 100 mm to suit every need
- Weights: Between 115 and 255 grams, for all types of applications
- Widths: Strips from 100 mm to 1100 mm (open) or continuous width from 250 to 2300 mm (open)
Quality and patents
Aston® was established as a brand of the Tonelli Group in 1963, identifying the production of honeycomb panels.
Aston® honeycomb panels received the Vermeil Medal at the International Exhibition of Inventors in Brussels in 1964.






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